Transforms your shop floor data from insights into actions with MachineMetrics. Easily connect to your manufacturing equipment, monitor and analyze performance, identify bottlenecks and inefficiencies, and notify frontline workers to make data-driven decisions that optimize production. Start getting more out of your machines in minutes, not years.
In the age of Industry 4.0, every company must look for a competitive edge.
Your machines are generating hundreds of data points every milli-second, all of which tell a story of what's happened in the past, what’s happening now and, and what’s going to happen next. MachineMetrics harnesses the power of your machine data to automatically generate insights for your frontline workers. Now, data can become your competitive advantage.
Connecting to, collecting data from the various plant assets is too difficult for multi-industry IoT platforms.
The time and resources required for deployment and continued management of a DIY or Generic IoT Platforms can be prohibitive.
DIY and Generic IoT platforms struggle with delivering packaged use cases for manufacturing.
Enabling use cases using DIY or Generic IoT platforms tends to fall on the shoulders of the manufacturer alone.
Plug-and-play adaptors eliminate the need for time-consuming data tag mapping and data standardization.
MachineMetrics is quick to deploy, simple to use, and easy to scale across one or multiple factories.
Exclusive focus and deep manufacturing expertise provides necessary context to enable domain specific use cases.
Vertically focused, out-of-the-box apps drive both immediate and continuous value for manufacturers.
The foundation of any factory's digital transformation begins with the automated capture, transformation, and contextualization of machine data. MachineMetrics Edge Platform provides a scalable solution for manufacturers that can be self-installed to easily collect data from any piece of equipment and enable actionable machine insights in a matter of minutes.
Push data to the cloud or process and analyze at the source to provide operators critical and timely visibility needed to avoid potential downtime and production losses.
Plug-and-Play universal data collection for PLC’s supporting open protocols including MTConnect, OPC-UA, and Modbus, as well as proprietary connectors to Fanuc, Mitsubishi, Citizen, Haas, Heidenhain, Siemens Sinumerik.
CONNECT SENSORS EASILYAdd external sensors or connect older equipment with digital and analog IO that can be configured and managed remotely through a web interface to integrate even the most challenging equipment.
TRANSFORM DATA INSTANTLYOur automated data transformation engine transforms machine data into standard data structures across all types of equipment to enable consistent reporting and analytics. Example data items include Custom Sensor Values, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, PMC parameters, Diagnostics, and more.
HIGH-FREQUENCY DATA COLLECTIONStandard data collection rates are 1 Hz. Leverage 1 kHz data available from certain CNC controls without using sensors to immediately use as inputs to time-series or machine learning models.
BUILD YOUR OWN EDGE APPSRun advanced analytics and machine learning models to analyze data at the edge. Deploy and manage custom algorithms to MachineMetrics Edge devices that send alerts to factory workers or stop machines prior to equipment failure.
CLOUD INTEGRATIONData is instantly and securely streamed to the MachineMetrics cloud platform via ethernet, wifi, or cellular communication.
FLEXIBLE DEPLOYMENTEasily deploy MachineMetrics Edge in any industrial factory with MachineMetrics Edge hardware that connects directly to any modern machine control system via the ethernet port, or install our edge software on your own VM or server.
REMOTE EDGE MANAGEMENT
Access and manage MachineMetrics Edge via MachineMetrics Edge Management, no matter where in the world your machines are. Diagnose issues or push updates to the Edge without the necessity of an on-site visit.
KEEP DATA SECUREData security is the first priority in every decision we make. Our platform provides a secure, scalable infrastructure for your manufacturing data, including regular security updates and easy-to-use tools to manage your data.
Explore The Edge PlatformMachineMetrics Data Platform ensures that all your data is gathered and processed in one centralized location so you can have secure, reliable remote access from anywhere in the world. Our Multi-tenant cloud platform leverages custom infrastructure uniquely optimized for machine data ingestion enabling instant analytics and insights, including machine performance/condition monitoring and reporting via APIs and BI-integrations, to help improve your ability to make decisions based on real data
REMOTE DATA COLLECTION / STORAGE
Transformed data from MachineMetrics Edge is securely aggregated and warehoused in the cloud for fast and scalable data access. Layer operational data on top of machine data to quantify machine mode (setup, production, maintenance) and annotations to add additional human context.
API ACCESSConnect with your current shop floor systems to easily integrate machine data across your digital factory. Our data is completely portable through our REST and GraphQl APIs to integrate your machine data into existing BI, custom workflows and reports, and integrations into other factory applications.
DATA INTEGRATIONEasily publish data from the cloud directly into Azure, AWS, SAP, and any other cloud, big data, or enterprise application.
RULES BASED WORKFLOWSBuild rules-based workflows for any shop floor data item including machine conditions, alarms, performance metrics, and KPIs to trigger factory worker action or system automation.
Explore The Cloud PlatformOur out-of-the-box apps deliver use cases that drive immediate actionability including real-time dashboards, historical reporting, rules-based workflows, and text/email notifications that deliver optimized processes to factory workers. Build your own apps, or seamlessly connect with your current shop floor systems to easily integrate machine data across your digital factory.
MACHINE MONITORINGIdentify production bottlenecks and inefficiencies with real-time machine data. Customizable real-time dashboards, reports, and notification systems empower factory floor workers to meet production goals.
CONDITION MONITORINGDiagnose issues with real-time condition data and analytics on the health of your manufacturing equipment. Keep machines running with data-driven maintenance alerts including crucial KPIs, machine alarms, and condition thresholds.
PREDICTIVE MAINTENANCESupercharge your predictive analytics applications with high-frequency machine data. Build and deploy predictive algorithms and workflows on the Edge to stop problems before they start.
PROCESS OPTIMIZATIONAnalyze machining and process data to identify inefficiencies that are affecting productivity. Build step by step workflows that deliver optimized processes at the right time via apps and instructions to factory workers.
BUILD YOUR OWN APPSBuild your own operator UI and apps, Bring in a 3rd-party application such as quality or work instructions, Customize operator visuals for various roles, Extend the MachineMetrics UI.
Join hundreds of Manufacturing organizations across the globe that use MachineMetrics software to collect, monitor, analyze, and take action on their manufacturing equipment data.
Book a tailored demonstration of MachineMetrics that aligns with your specific manufacturing needs.
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